HIGH-STRENGTH CARBON FIBER

Carbon Fiber

High-Strength, High-Modulus Fiber for Advanced Reinforcement

High-Strength, High-Modulus Fiber for Advanced Reinforcement
POLYVIA™ Carbon Fiber is a high-strength, high-modulus chopped reinforcement fiber for concrete, cementitious materials and compatible composite systems requiring high mechanical performance, lightweight reinforcement and corrosion resistance.
With tensile strength above 4000 MPa, tensile modulus above 255 GPa and a density of 1.78 ± 0.02 g/cm³, it provides high-performance fiber reinforcement for demanding engineering material systems.

>4000 MPa Tensile Strength · >255 GPa Tensile Modulus · 1.78 ± 0.02 g/cm³ Density

Carbon Fiber ultra-high tensile strength
Ultra-High Tensile Strength
carbon fiber high tensile modulus
High Tensile Modulus
carbon-fiber-lightweight-reinforcement
Lightweight Reinforcement
carbon fiber corrosion resistance
Corrosion Resistance

WHAT IS CARBON FIBER?

POLYVIA™ Carbon Fiber is a high-strength, high-modulus chopped reinforcement fiber with a carbon content above 90%, combining high mechanical performance with low density and corrosion resistance.

Available in 6, 9, 12, 18 and 24 mm chopped lengths, it is designed for concrete, cementitious materials and compatible composite systems requiring high-performance reinforcement.

Material Carbon Fiber
Carbon Content >90%
Fiber Length 6 / 9 / 12 / 18 / 24 mm
CAS No. 7440-44-0
Function High-Strength · High-Modulus Reinforcement
Applications Cementitious Materials · Advanced Composite Systems

SOLVE THE PERFORMANCE CHALLENGE

Address Demanding Reinforcement Challenges

Carbon Fiber provides high-strength, high-stiffness distributed reinforcement for compatible cementitious and composite systems where tensile stress, crack development, reinforcement efficiency and corrosion exposure are important design considerations.

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Tensile Stress

High-strength Carbon Fiber can participate in tensile load transfer within the matrix, providing distributed reinforcement where tensile stresses must be effectively managed.

Recommended: High Tensile Capacity
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Crack Development

Dispersed Carbon Fibers can intersect developing crack paths and bridge the crack plane, helping transfer tensile stress across localized cracks and restrict further crack opening.

Recommended: Crack Bridging
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Reinforcement Weight

The combination of high strength, high modulus and relatively low density provides a high strength-to-weight profile for systems where reinforcement efficiency is important.

Recommended: High Specific Strength
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Corrosion Exposure

Carbon Fiber does not undergo the electrochemical corrosion associated with steel reinforcement, supporting its use in compatible systems where corrosion resistance is an important material consideration.

Recommended: Non-Corrosive Fiber

HOW CARBON FIBER WORKS

1.

Fiber Distribution

Chopped Carbon Fibers distribute throughout the matrix in multiple orientations, forming discrete reinforcing elements that support tensile stress transfer across the composite.

Fiber Distribution
2.

Fiber–Matrix Interaction

Stress is transferred between the matrix and embedded Carbon Fibers through the fiber–matrix interface, enabling effective tensile load transfer within the composite.

Fiber–Matrix Interaction
3.

Crack Bridging

Carbon Fibers intersecting developing cracks can bridge the crack plane, helping transfer tensile stress and restrain further crack opening and propagation.

Crack Bridging
4.

Stress Redistribution

High-modulus Carbon Fibers help transfer load away from localized stressed or cracked regions, supporting stress redistribution and post-cracking load transfer.

Stress Redistribution

Reinforcement Mechanism

Fiber Distribution → Fiber–Matrix Interaction → Crack Bridging → Stress Redistribution

APPLICATIONS

Cementitious Systems

High-Performance Concrete

High-Performance Concrete

Chopped Carbon Fiber can reinforce compatible high-performance concrete systems, supporting tensile stress transfer, crack control and distributed reinforcement within the cementitious matrix.

Cementitious Composites

Cementitious Composites

Carbon Fiber can reinforce engineered cementitious composites requiring high stiffness, tensile reinforcement and crack bridging for demanding material-performance requirements.

Precast Concrete Components

Precast Concrete Components

Chopped Carbon Fiber can be incorporated into compatible precast concrete components requiring distributed reinforcement, crack control and corrosion-resistant fiber reinforcement.

Repair & Strengthening Materials

Repair & Strengthening Materials

Carbon Fiber can reinforce compatible cementitious repair materials where high mechanical performance, crack control and distributed fiber reinforcement are important design requirements.

Polymer & Engineered Composites

Thermoplastic Composites

Thermoplastic Composites

Chopped Carbon Fiber can reinforce compatible thermoplastic matrices, supporting higher stiffness, mechanical performance and lightweight reinforcement in engineered composite materials.

Thermoset Composites

Thermoset Composites

Chopped Carbon Fiber can reinforce compatible thermosetting resin systems requiring high strength, high stiffness and lightweight reinforcement for advanced composite applications.

Conductive Composite Materials

Conductive Composite Materials

Chopped Carbon Fiber can be incorporated into compatible composite matrices where mechanical reinforcement and electrical conductivity are required within the material system.

Molded Composite Components

Molded Composite Components

Chopped Carbon Fiber can reinforce compatible composite matrices requiring electrical conductivity and mechanical reinforcement for specialized functional applications.

SYSTEM COMPATIBILITY

FORMULATION & PROCESSING

Design Carbon Fiber as Part of the Complete Material System

Effective Carbon Fiber reinforcement depends not only on fiber strength, but also on how the fiber interacts with the complete material system. Matrix compatibility, fiber dispersion, interface behavior and processing conditions should therefore be considered together.

Matrix Compatibility

The matrix should provide suitable rheology and processing characteristics for effective fiber incorporation. Changes in binder composition, viscosity or other formulation parameters can influence dispersion and final composite performance.

Fiber Dispersion

Uniform dispersion is critical to effective reinforcement. Fiber length, dosage and matrix rheology should be balanced with the mixing process to minimize fiber agglomeration and uneven distribution.

Fiber–Matrix Interface

The fiber–matrix interface influences how effectively stress is transferred between the matrix and Carbon Fiber. Fiber surface characteristics, matrix chemistry and interfacial bonding should therefore be considered when optimizing the composite system.

Mixing & Processing

Mixing sequence, time and equipment should be matched to the fiber specification, dosage and matrix characteristics. Higher fiber contents or more demanding formulations may require additional dispersion control.

TECHNICAL DATA

Property Specification
Density 1.78 ± 0.02 g/cm³
Carbon Content >90%
Fiber Length 6 / 9 / 12 / 18 / 24 mm or customized
Equivalent Diameter 5–10 μm
Tensile Strength >4000 MPa
Tensile Modulus >255 GPa
Elongation at Break ≥1.3%

DOSAGE & MIXING GUIDANCE

Carbon Fiber Dosage & Mixing

Uniform fiber dispersion is essential when incorporating Carbon Fiber into cementitious materials. The mixing method should be selected according to the fiber dosage, formulation and processing conditions.

Dry Mixing — Typically ≤0.5%

For lower dosages, add Carbon Fiber with the dry components and mix sufficiently before adding water.

Carbon Fiber + Dry Components → Dry Mixing → Add Water → Final Mixing

Wet Mixing — Typically ≤2%

For higher dosages, pre-disperse Carbon Fiber in a suitable quantity of water before introducing it into the mixture.

Carbon Fiber + Water → Pre-Dispersion → Add to Mix → Final Mixing

Practical Guidance

Final dosage and mixing conditions should be verified according to fiber length, formulation, dispersion behavior, mixing equipment and required performance.

FREQUENTLY ASKED QUESTIONS

What is chopped Carbon Fiber? +

Chopped Carbon Fiber is a short-length, high-strength and high-modulus reinforcement fiber. POLYVIA™ Carbon Fiber has tensile strength above 4000 MPa, tensile modulus above 255 GPa and density of 1.78 ± 0.02 g/cm³.

What Carbon Fiber lengths are available? +

POLYVIA™ Carbon Fiber is available in 6, 9, 12, 18 and 24 mm chopped lengths with an equivalent diameter of 5–10 μm. Customized lengths are also available according to application requirements.

Can chopped Carbon Fiber be used in concrete? +

Yes. Chopped Carbon Fiber can be incorporated into compatible concrete and cementitious matrices as distributed reinforcement. Final performance depends on fiber length, dosage, dispersion, matrix design and interface behavior.

What is the Carbon Fiber dosage for dry mixing? +

For the dry-mix method, the supplied guidance specifies a dosage of typically not more than 0.5%. Final dosage should be verified with the actual formulation and required performance.

What is the Carbon Fiber dosage for wet mixing? +

For the wet-mix method, the supplied guidance specifies a dosage of typically not more than 2%. The fiber is first dispersed in water before being combined with the other concrete components.

What is the difference between dry mixing and wet mixing? +

With dry mixing, Carbon Fiber is incorporated with the other concrete components before water addition. With wet mixing, the fiber is first dispersed in water before being introduced into the concrete system

How should the Carbon Fiber length be selected? +

Fiber length should be selected according to the matrix, reinforcement objective, dispersion behavior and processing conditions. There is no universal length suitable for every formulation, so application testing is recommended.

Can Carbon Fiber replace steel fiber in concrete? +

Carbon Fiber should not be treated as a universal one-to-one replacement for steel fiber. The materials differ in density, stiffness, geometry, dosage and fiber–matrix interaction. Any substitution should be validated for the specific concrete system.

Need Help Selecting the Right Carbon Fiber?

Tell us your application, material system and performance requirements. Our technical team can help you evaluate the suitable fiber specification, dosage and mixing method for your formulation. We can also provide guidance on fiber dispersion, matrix compatibility and trial evaluation.